**Title: Introducing the CZ Steel Equipment – 12: A Versatile High-Performance Machine for Steel Profile Production**
Introduction to the CZ Steel Equipment
The CZ Steel Equipment – 12 stands as a testament to the pinnacle of machine engineering in the production of CZ purlins and C-section steel profiles. Designed with precision and versatility in mind, this equipment has revolutionized the construction industry, particularly in the fabrication of roofing and wall systems for steel structure buildings, warehouses, and workshops.
The CZ Steel Equipment boasts electric type change technology, making it incredibly efficient in producing various specifications without the need for manual adjustments or additional tools. This feature alone sets it apart from traditional machines, which often require extensive downtime for adjustments.
Why Choose the CZ Steel Equipment?
The CZ Steel Equipment is widely favored for its high speed, precise forming, and ease of operation. Equipped with a servo motor drive and PLC control system, this machine ensures stable performance and significantly improved production efficiency. Its focus on flexibility and automation allows it to produce a wide range of sizes and thicknesses of C, Z, and U-shaped profiles, catering to the diverse needs of clients in the construction sector.
Detailed Performance Parameters
To fully appreciate the capabilities of the CZ Steel Equipment, let’s delve into its detailed performance parameters:
1. **Forming Main Machine**:
– **Feeding**: Guided by shafts and wheels to ensure smooth material feeding.
– **Leveling**: Utilizes two upper rollers and three lower rollers with two-stage feeding. The material, made of 45# round steel, is heat-treated to HRC 50-55 for maximum durability.
– **Main Forming**: Features 16 sets of rollers, with adjustable specifications controlled via a computer system.
– **Ribbing**: Creates straight ribs for enhanced structural strength.
– **Straightening**: Incorporates rotating side wheels and flat shafts for precise material straightening.
– **Feeding (Continued)**: The feeding mechanism uses an upper and lower shaft gear drive with seamless transmission.
– **Punching**: Capable of punching single and double holes after forming, with options including round holes (Φ14mm, Φ16mm) and elliptical holes (14x28mm, 16x28mm).
– **Cutting**: Manual cutting with a changeable type mechanism, utilizing Cr12MoV blades for seamless operation without the need for frequent blade changes.
2. **Control System**:
– **Main Control Cabinet**: A rotating rack-type design for easy accessibility.
– **Type Change Method**: PLC-controlled, with four reducers powered by servo motors. Adjustments are smooth and efficient, thanks to linear guide rails and bearings.
– **External Controller**: Provides easy forward and reverse operation during production and debugging.
3. **Key Components and Origins**:
– PLC (Xinjie)
– Touchscreen (Xinjie)
– Relay (Schneider)
– Servo Drive (Zhongchen)
– Length Encoder (Repu)
4. **Hydraulic System**:
– **Hydraulic Pump Station**: A 5.5kw station with a 150-liter capacity, providing ample power for hydraulic components.
5. **Unloading Rack**:
– **Load Capacity**: 5 tons.
– **Tightening Method**: Manual crank for easy adjustments.
– **Braking**: Secure operation via main spindle tightening.
6. **Support Table**:
– **Support Frames**: Includes three robust frames.
– **Support Method**: Made from welded square tubes and angle iron, with support cylinders installed on the surface.
7. **Additional Performance Parameters**:
– **Roller Material**: Gcr15 bearing steel, subjected to rough machining, heat treatment to HR58-60, and CNC precision machining.
– **Main Shaft Material**: 40Cr, with Φ90 rough machining, quenching treatment to HRC28-32, fine machining, and external grinding with electroplating.
– **Frame**: Constructed from 400H-type steel for maximum robustness.
– **Wall Plate Thickness**: 30mm.
– **Reducer**: K107 hard-tooth bevel gear reducer for efficient power transmission.
– **Motor**: 22kw servo motor (Zhongchen) for reliable and consistent performance.
8. **Product Production Parameters**:
– **Product Specifications**:
– **Width**: Adjustable between 80mm to 300mm.
– **Height**: Adjustable between 40mm to 100mm.
– **Small Edge**: Adjustable between 10mm to 20mm.
– **Plate Thickness**: Adjustable between 1.5mm to 3.0mm.
– **Discharge Speed**: 15-25 meters per minute, depending on the number of punched holes.
– **Material Compatibility**: Suitable for Q195, Q235 hot-rolled or galvanized steel strips.
Contact Information
For more information or to place an order for the CZ Steel Equipment, please contact China Botou Win-Win Roll Forming Machine Co., Ltd. at the following details:
– **Phone (Whatsapp)**: +86 138 3278 4260
– **Email**: zhaohuabb@163.com
– **Website**: www.cnwinmachine.com
In conclusion, the CZ Steel Equipment – 12 is a versatile and high-performance machine that revolutionizes the production of CZ purlins and C-section steel profiles. Its advanced features, including electric type change technology, servo motor drive, and PLC control system, ensure efficient and precise production. Don’t hesitate to reach out for further inquiries or to place your order today!
